The usage method of cylindrical roller ball surface grinder

The usage method of cylindrical roller ball surface grinder mainly includes the following steps:

1、 Preparation work

Clean the cylindrical roller ball base grinder and its surrounding environment to ensure that the machine tool is in a stable and clean state.

Check if all parts of the machine tool are intact, such as grinding wheels, fixtures, positioning devices, etc., to ensure that they are not damaged or worn and in good working condition.

2、 Install the workpiece

Install the cylindrical roller workpiece to be processed onto the grinder, ensuring that the workpiece is firmly and stably installed, and avoiding movement or detachment during the grinding process.

Use fixtures to clamp and fix the workpiece, ensuring that the grinding quality is not affected by vibration or looseness during the grinding process.

3、 Adjust grinding parameters

Adjust grinding parameters such as wheel speed, feed rate, and feed depth based on the material, size, and processing requirements of the workpiece. The setting of these parameters will directly affect the grinding effect and workpiece quality.

The selection of grinding wheel speed should be determined based on the hardness of the workpiece material and the grinding requirements. Generally speaking, materials with higher hardness require higher grinding wheel speed.

The adjustment of feed rate and feed depth should be determined based on the size of the workpiece and grinding allowance to ensure uniform and stable material removal during the grinding process.

4、 Start the machine tool

Turn on the power supply of the cylindrical roller ball surface grinder and ensure that all parts of the machine are powered on normally.

Start the machine tool, make the grinding wheel start rotating, and observe whether the machine tool runs smoothly and normally. If there is any abnormal sound or vibration, the machine should be stopped immediately for inspection.

5、 Perform grinding operation

Start grinding operation according to the set grinding parameters. During the grinding process, it is necessary to ensure that the contact area between the workpiece and the grinding wheel is uniform, and avoid excessive feed or grinding.

Observe the sparks and debris during the grinding process, as well as the grinding quality of the workpiece surface. If excessive sparks, excessive debris, or defects such as burns or cracks are found on the surface of the workpiece, the machine should be stopped immediately to adjust the grinding parameters or check the status of the machine tool.

During the grinding process, it is necessary to maintain the cleanliness and lubrication of the machine tool, promptly clean up grinding residues and waste materials, and avoid them from causing damage to the machine tool and workpiece.

6、 Monitor processing quality

During the grinding process, it is necessary to regularly check the grinding quality of the workpiece surface, such as roughness, roundness, dimensional accuracy, etc. If quality problems are found, the machine should be stopped immediately to adjust grinding parameters or perform other necessary treatments.

Use appropriate measuring tools to inspect the workpiece and ensure that its quality meets the machining requirements.

7、 Complete processing

When the workpiece is ground to the required size and surface roughness, stop the machine tool and turn off the power.

Unload the workpiece and clean up the grinding residue and waste. Place the workpiece in the designated location to avoid damage or contamination.

Clean and maintain the machine tool to ensure it is in good working condition and ready for the next machining.

8、 Safety precautions

When operating the cylindrical roller ball surface grinder, it is necessary to strictly follow the safety operating procedures and wear protective equipment such as goggles and gloves.

During the operation of the machine tool, do not touch the rotating grinding wheel or workpiece to avoid accidents.

In case of machine tool malfunction or abnormal situation, the machine should be stopped immediately and relevant personnel should be reported for handling.

In summary, the correct use of cylindrical roller ball surface grinder for machining operations requires following certain steps and precautions to ensure machining quality and operational safety.